Industrial Static Mixers, Manufacturer, Services Provider, Pune

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Industrial Fabrication

We are Manufacturer, Supplier, Fabrication Services Provider of Industrial Static Mixers, Helical Static Mixers, Tab Static Mixers, Inline Static Mixers, Laminar Flow Static Mixers, Wafer Static Mixers, Heat Exchange Static mixers, Perforated Plate Static Mixers, Motionless Mixers, Ribbon Static Mixers, Vortex Shedding Static Mixers from Pune, Maharashtra, India.

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Introduction

In the symphony of industrial processes, smooth flow is paramount. But achieving ideal mixing within pipelines can be a complex challenge. At R.K. Engineering, we take the baton and orchestrate perfect harmony with our diverse portfolio of static mixers.

Design Prowess:

At the core of our success lies our unrivalled design prowess. we excel in tailoring static mixers to meet the unique demands of each application. From laminar flow to turbulent mixing, our designs ensure optimal performance, efficiency, and seamless integration into your processes.

Manufacturing Mastery:

Precision is our forte, and our state-of-the-art manufacturing facility stands as a testament to our commitment to quality. we employ advanced manufacturing techniques and adheres to stringent quality control measures, guaranteeing static mixers that meet the highest industry standards.

Customized Solutions:

We don't offer one-size-fits-all solutions. Our team of skilled engineers collaborates with you to design mixers that perfectly match your specific application and flow requirements.

Competent Product Features:

Enhanced Mixing Efficiency: Our innovative designs promote thorough blending of fluids, gases, and slurries, optimizing processes and minimizing energy consumption.
Reduced Shear Stress: Our mixers achieve efficient mixing without excessive shear forces, protecting sensitive materials and preventing product degradation.
Low Pressure Drop: We prioritize minimal pressure loss across the mixer, maximizing system efficiency and reducing operational costs.
Durable Construction: Built with high-quality materials like stainless steel, duplex steel, and exotic alloys, our mixers withstand harsh operating conditions and offer long service life.
Diverse Applications: From chemical processing to water treatment, food and beverage to pharmaceutical industries, our mixers excel in a wide range of applications.

Our static mixers are the perfect solution for:

Blending immiscible fluids and slurries
Enhancing heat transfer and chemical reactions
Neutralizing pH and dissolving additives
Homogenizing liquids and gasses

Our Offerings:

We offer a comprehensive range of static mixers to meet the diverse needs of various industries, including:

High-Efficiency Mixers: Designed for maximum mixing performance with minimal pressure drop, ideal for viscous fluids and gas-liquid dispersions.
Heat Transfer Mixers: Enhance heat transfer processes in reactors and heat exchangers.
Laminar Flow Mixers: Achieve gentle mixing without shear stress, perfect for shear-sensitive fluids and biological applications.
Sanitary Mixers: Specifically designed for hygienic applications in the food and beverage and pharmaceutical industries.

Product/technical features:

Custom Size:

All our static mixers are custom sized as per client requirement or application needs.

Material:

MS
MSRL
MS-FRP
SS 304
SS 316
SS DUPLEX
MONEL - 400
INCONEL - 625

End connections:

Flanged end connections
a. Pressure ratings are as per application and client requirement.
Victaulic end connections
Clamp end connections
Wafer styled end connections
Tri clamp end connections
Union end connections
Socket and Butt weld end connections

The selection of end connections depends on factors such as the pressure and temperature requirements, the size of the piping system, and the specific need of the application.

Temperature range:

Standard temperature range -20oC to 120oC.
High temperature range Exceeding 200oC.

Pressure ratings:

Standard pressure range Up to 290 psi
High temperature range 455 psi and above

Mixing elements:

Helical or twisted elements
Baffles
Alternate plates
Tab or flat blade element
Intersecting bar or rods
Paddle elements
Sigma elements
Ribbon elements
Perforated plates or screens
Vortex generators.

Removable mixing elements:

Mixing elements can be removable for easy cleaning and maintenance.

Heating & Cooling Jackets:

Heating or cooling jackets are provided to static mixers other than heat exchangers. Design depends upon heating & cooling process fluid.

Types and Application of static mixers:

1. Helical Static Mixers:

Design : Consists of helical elements that induce continuous rotation and folding of fluids.

Applications:

Chemical processing for blending and reactions.
Water treatment for chemical dosing.
Polymerization processes.

Features:

Superior mixing performance
Laminar flow and high low viscosity mixing
Liquid dispersion/ gas-liquid contacting
Cost effective solutions
Low pressure drops

2. Tab Static Mixers:

Design : Employs flat tabs or elements to promote radial mixing and disrupt laminar flow.

Applications:

Blending of viscous fluids.
Dispersing gases into liquids.
Achieving homogeneity in chemical reactions.

3. Perforated Plate Static Mixers:

Design : Features perforated plates that create layers of fluid and enhance mixing through multiple openings.

Applications:

Dispersion of gases in liquids.
Blending of miscible liquids.
Emulsification processes.

4. Motionless Mixer Elements:

Design : Consists of motionless elements or baffles that create turbulence for effective mixing.

Applications:

Chemical manufacturing.
Wastewater treatment.
Food and beverage processing.

5. In-line Static Mixers:

Design : Incorporated directly into a pipeline for continuous mixing.

Applications:

Inline blending of liquids.
Homogeneous chemical reactions.
Dilution processes.

6. Ribbon Static Mixers:

Design : Utilizes ribbons or spiral elements to induce swirling motion and enhance mixing.

Applications:

Mixing viscous fluids.
Blending shear-sensitive materials.
Improving heat transfer in heat exchangers.

7. Vortex Shedding Static Mixers:

Design : Utilizes a vortex shedding mechanism to induce mixing.

Applications:

Gas-liquid dispersion.
Blending of reactive chemicals.
Treatment of effluents.

8. Wafer Static Mixers:

Design : Employs thin wafer-like elements to promote mixing.

Applications:

Water and wastewater treatment.
Chemical reactions with low-pressure drops.
Continuous blending in pipelines.

9. Laminar Flow Static Mixers:

Design : Designed to operate efficiently under laminar flow conditions.

Applications:

Biotechnology processes.
Pharmaceutical manufacturing.
Shear-sensitive material mixing.

10. Heat Exchange Static mixers :

Design :

these mixers are designed to facilitate the transfer of thermal energy between different media, ensuring optimal temperature control and process efficiency. The internal section include mixing elements such as helical, tab, vortex or specialized plates that promote turbulence and maximize the contact surface area between the fluids.

Applications:

Maintain specific temperature during various stages of drug synthesis, crystallization, and purification in pharmaceutical industry.
Mixes and help control temperature in cooking, pasteurization, and sterilization processes in food and beverages industry.
Used in water treatment industry for processes like sludge digestion, where controlled temperatures enhance biological activity.

Features:

Used for process applications, including polymers, plastics, adhesives, hydrocarbon processing, and food industries.
Effective for both heating and cooling of viscous fluids
Three-to-ten times greater transfer rates than empty tubes
Boosts heat transfer with minimal flow disruption
Custom fabrication to ASME/TEMA standards.

Don't settle for an off-key flow. Let our static mixers harmonise your processes and elevate your operational efficiency. Contact us today and experience the magic of perfect mixing!

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